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Axial Flow Turbines Questions and Answers

71.

Blade life limiting mechanisms.

MechanismDriven byAccumulates per
CreepStress and temperatureHour at temperature
Thermal fatigueTemperature gradients on cyclingStart and shutdown cycle
OxidationChemical attack at temperatureHour at temperature
Hot corrosionSulphur and salt contaminantsHour of exposure

Why are some engines maintained on cycles rather than on hours?

Answer: C

Correct answer: Fatigue damage accumulates per cycle

Reading the third column, creep, oxidation and hot corrosion all accumulate with time at temperature, while thermal fatigue accumulates with each start and shutdown, since it is the temperature gradient during those transients that strains the blade. An engine making many short sectors therefore accrues fatigue damage far faster relative to its flying hours, and a cycle-based maintenance interval tracks the damage that actually governs.

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72.

Turbine loss sources and their approximate share.

SourceShare of stage lossCountermeasure
Profile lossAbout 30 per centBlade section design
Secondary and endwall lossAbout 30 per centEndwall contouring
Tip leakageAbout 25 per centShrouds or clearance control
Cooling air mixingAbout 15 per centFewer, better placed holes

Why does active clearance control repay its complexity?

Answer: D

A quarter of the stage loss from a gap of well under a millimetre is a large return for cooling the casing in cruise. The measure attacks the loss directly rather than working around it, which is why it became standard.

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73.

Degree of reaction along a free vortex blade.

Radial positionBlade speedDegree of reaction
RootLowestNear impulse
MeanDesign valueAbout 0.5
TipHighestStrongly reactive
Work along the span-Held uniform

What visible consequence does this have for the blade?

Answer: A

A root running near impulse and a tip running strongly reactive need quite different profiles and stagger angles. The pronounced twist and taper of a turbine blade is the direct physical expression of that requirement.

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74.

Assertion (A): A turbine needs far fewer stages than the compressor it drives.

Reason (R): Its flow accelerates, tolerating turning that would separate a diffusing flow.

Select the correct answer from the options below.

Answer: B

Both statements are true and the second is the reason. Each turbine stage extracts several times what a compressor stage absorbs, which is why three or four turbine stages routinely drive a dozen or more compressor stages.

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75.

Assertion (A): Adjusting the first stage nozzle throat area rematches an engine effectively.

Reason (R): The choked throat fixes the corrected mass flow independently of downstream conditions.

Select the correct answer from the options below.

Answer: C

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason gives the mechanism. Because the throat is choked, its area alone fixes the corrected mass flow the engine will pass, and nothing downstream can alter it. Opening the throat lets the engine swallow more, which lowers the compressor working line and increases the surge margin; closing it does the reverse. A small change of area is therefore a powerful and precise rematching tool.

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76.

Assertion (A): Losing a thermal barrier coating is an immediate life concern.

Reason (R): Creep life roughly halves for every fifteen kelvin rise in metal temperature.

Select the correct answer from the options below.

Answer: D

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason supplies the urgency. A thermal barrier coating may hold the metal 100 kelvin or more below the gas, and creep life roughly halves for every 15 kelvin the metal temperature rises. Losing the coating over part of the aerofoil therefore does not shorten the life a little - it can reduce it by an order of magnitude, which is why coating loss found at inspection is acted on at once.

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77.

Assertion (A): Cooling air is a genuine cycle penalty rather than a free protection.

Reason (R): It absorbs compressor work and then bypasses the combustor entirely.

Select the correct answer from the options below.

Answer: A

Both statements are true and the second is the reason. At fifteen to twenty per cent of core flow the penalty is substantial, which is why beyond a point extra cooling cancels the gain the higher entry temperature was meant to give.

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78.

Assertion (A): A blade's section shape changes markedly from root to tip.

Reason (R): In a free vortex design the degree of reaction rises with radius.

Select the correct answer from the options below.

Answer: B

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason explains the twist. In a free vortex design the tangential velocity varies as \( 1/r \), so the degree of reaction rises from root to tip - a blade may be nearly impulse at the root and highly reactive at the tip. The velocity triangles therefore differ at every radius, and the section must be twisted and reshaped along the span to suit each one.

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79.

Assertion (A): Engines flying short sectors are maintained on cycles rather than hours.

Reason (R): Thermal fatigue damage accumulates per start and shutdown regardless of sector length.

Select the correct answer from the options below.

Answer: C

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason gives the justification. Since thermal fatigue damage is done by the start-up and shutdown transients rather than by the cruise, a thirty minute sector damages the blade almost as much as a ten hour one. Counting hours would therefore badly understate the damage on a short-haul engine, and the maintenance interval is set in cycles instead.

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80.

Assertion (A): Shrouding is used on every turbine stage.

Reason (R): A shroud reduces tip leakage and damps blade vibration.

Select the correct answer from the options below.

Answer: D

Correct answer: A is false but R is true

The reason is true - a shroud does reduce tip leakage and damp vibration by tying the blades together at the tip - but the assertion is false. The shroud is extra mass at the largest radius, so it adds substantially to the centrifugal load, and on the hot, highly stressed high pressure stage that penalty is unacceptable. Shrouds are therefore common on low pressure turbine blades and rare on high pressure ones.

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