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In an arc welding process, welding speed is doubled. Assuming all other process parameters to be constant, the cross sectional area of the weld bead will

  • A.increase by 25 %
  • B.increase by 50 %
  • C.reduce by 25 %
  • D.reduce by 50 %

Answer: D

The bead cross-section will reduce by 50%.

With all other parameters fixed, the volume of filler deposited per unit time is constant. The bead area times the welding speed equals that deposition rate, so the cross-sectional area is inversely proportional to the travel speed:

\[ A_{2} = A_{1}\frac{v_{1}}{v_{2}} = \frac{A_{1}}{2} \]

The heat input per unit length (VI/v) also halves for the same reason. A 25% reduction would correspond to a speed increase of one third, and the bead cannot grow when the same metal is spread over a longer length.

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