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A plant whose regression of consumption against output has a large intercept should first

  • A.increase output so the fixed load is spread further
  • B.renegotiate the tariff with its supplier
  • C.replace the largest process machine on the site
  • D.attack the base load rather than the process

Answer: D

A large intercept says that much of the energy is spent regardless of production, which is by definition waste that no process improvement will touch. Idling equipment, permanent lighting and leaks are where it will be found.

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