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A component shows a margin of seven per cent between its current stress intensity and the fracture toughness. The correct action is

  • A.Take no action
  • B.Ground the aircraft; the crack is close to critical
  • C.Continue in service and inspect at the next scheduled interval
  • D.Increase the inspection interval

Answer: B

Correct answer: Ground the aircraft; the crack is close to critical

Seven per cent is not an engineering margin. The stress intensity grows with the square root of the crack length, so a small further extension exhausts it, and the structure is one overload away from unstable fracture. The aircraft is withdrawn and the member repaired or replaced before further flight.

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