Instruction
- Total number of questions : 20
- Time allotted : 30:00 Minutes:Seconds.
- Each question carry 1 mark, no negative marks.
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Chemical Processing of Textiles [ Question No: 1 To 20 ] :
Assertion (A): A colour tolerance must state the formula as well as the numerical limit.
Reason (R): Different formulae give different values for the same pair of samples.
The most common cause of a finishing fault across the width of a fabric is
Arrange the stages of applying a pad-dry-cure finish in order.
1. cure at high temperature to fix the finish
2. pad the fabric with the finish liquor
3. wash off any unfixed material if required
4. dry it to remove the water
A durable flame retardant finish for cotton is usually based on
Consider the following statements about fluorochemical finishes.
1. They repel both water and oil.
2. Long chain types have come under environmental restriction.
3. Silicones give equally good oil repellency.
Consider the following statements about washing off a printed fabric.
1. The thickener and unfixed dye must both be removed.
2. Poor washing off leaves a stiff handle and poor rub fastness.
3. Washing off is unnecessary after transfer printing.
A rotary screen has a circumference of 640 millimetres. What is the longest repeat it can print?
Three of the following require a screen or engraved surface. Which is the odd one out?
Match each machine with the form in which it handles the goods.
List I
A. Winch or beck
B. Jigger
C. Package machine
D. Beam machine
List II
1. yarn wound on perforated cones or cheeses
2. fabric in rope form, moved by an overhead reel
3. fabric wound on a perforated beam
4. fabric open width, wound from roll to roll
State whether the following is true or false.
Hot mercerising is used in some modern ranges despite the lower swelling.
Match each effect of mercerisation with what causes it.
List I
A. Increased lustre
B. Higher dye uptake
C. Increased strength
D. Dimensional stability
List II
1. better alignment of the cellulose chains
2. the round, smooth fibre cross-section developed
3. shrinkage taken up under the applied tension
4. greater accessibility of the swollen cellulose
Sodium silicate is added to a peroxide bleach bath as
Consider the following statements about peroxide bleaching.
1. The perhydroxyl ion is the active bleaching species.
2. A stabiliser is needed to control the rate of decomposition.
3. Higher pH always gives a better result.
State whether the following is true or false.
Weight loss on scouring cotton can be used as a check on the process.
Assertion (A): A desizing stage is always followed by thorough washing.
Reason (R): The size is only broken into soluble fragments and must still be washed out of the cloth.
Oxidative desizing with a persulphate or peroxide is chosen when
State whether the following is true or false.
Water quality affects the reproducibility of a shade from batch to batch.
All of the following remove or control hardness EXCEPT
Consider the following statements about expressing hardness.
1. It is usually quoted as calcium carbonate equivalent.
2. Several national degree scales exist and differ from one another.
3. A hardness figure is meaningful without stating its unit.
Assertion (A): Temporary hardness is the more troublesome kind in a boiler.
Reason (R): Bicarbonates decompose on heating and deposit scale directly on the heated surfaces.
Total number of questions : 20
Number of answered questions : 0
Number of unanswered questions : 20
Chemical Processing of Textiles [ Question No: 1 To 20 ] :
Assertion (A): A colour tolerance must state the formula as well as the numerical limit.
Reason (R): Different formulae give different values for the same pair of samples.
Your Answer : (Not Answered)
Correct Answer : A
Correct answer: Both A and R are true, and R is the correct explanation of A
Both are true and the reason is the necessity. A tolerance of one unit means something quite different under CIELAB than under CMC, since the latter varies its weighting with the position of the colour. Specifying a limit without the formula therefore specifies nothing enforceable, which is why supply contracts state both, along with the illuminant and observer.
The most common cause of a finishing fault across the width of a fabric is
Your Answer : (Not Answered)
Correct Answer : C
Pressure decides pick-up and therefore add-on, so a gradient in one gives a gradient in the other. Checking the mangle across the width is a routine part of setting up a run. The fault shows as a gradient across the piece.
Arrange the stages of applying a pad-dry-cure finish in order.
1. cure at high temperature to fix the finish
2. pad the fabric with the finish liquor
3. wash off any unfixed material if required
4. dry it to remove the water
Your Answer : (Not Answered)
Correct Answer : A
Correct answer: 2 - 4 - 1 - 3
The order is fixed by the chemistry. The fabric is padded with the liquor and squeezed to a controlled pick-up, dried to remove the water without curing, then cured at high temperature so the finish reacts and fixes, and finally washed if unfixed material or reaction by-products must be removed. Curing before drying would trap water and give an uneven result.
A durable flame retardant finish for cotton is usually based on
Your Answer : (Not Answered)
Correct Answer : A
The phosphorus promotes charring rather than flaming combustion and survives repeated laundering. Borax systems work but wash out, so they suit only disposable or rarely washed articles. Durability is what the phosphorus systems add.
Consider the following statements about fluorochemical finishes.
1. They repel both water and oil.
2. Long chain types have come under environmental restriction.
3. Silicones give equally good oil repellency.
Your Answer : (Not Answered)
Correct Answer : D
Correct answer: 1 and 2 only
Statements 1 and 2 are correct: fluorochemicals repel both liquids, and the long chain C8 types have been restricted because their perfluorooctanoic degradation products are persistent and bioaccumulative, driving the shift to C6 chemistry and to non-fluorinated alternatives. Statement 3 is wrong - silicones repel water well and oil hardly at all.
Consider the following statements about washing off a printed fabric.
1. The thickener and unfixed dye must both be removed.
2. Poor washing off leaves a stiff handle and poor rub fastness.
3. Washing off is unnecessary after transfer printing.
Your Answer : (Not Answered)
Correct Answer : C
Correct answer: All of them
All three are correct. The thickener and any unreacted dye must be removed, or the fabric is left stiff and the loose dye rubs off, so poor washing off shows as both a harsh handle and poor rub fastness. And transfer printing genuinely needs no washing off, because the dye sublimes directly into the fibre with no thickener and no unfixed residue on the surface - one of that process’s main attractions.
A rotary screen has a circumference of 640 millimetres. What is the longest repeat it can print?
Your Answer : (Not Answered)
Correct Answer : A
The repeat cannot exceed the circumference, since the design must join seamlessly as the cylinder turns. Standard circumferences are chosen so that common repeat lengths divide into them exactly. Longer designs need a flat screen instead.
Three of the following require a screen or engraved surface. Which is the odd one out?
Your Answer : (Not Answered)
Correct Answer : D
Digital printing places the ink directly from a print head with no image carrier at all. The other three all need an engraved or exposed image, which is where their setup cost lies. Setup cost is what decides the economics.
Match each machine with the form in which it handles the goods.
List I
A. Winch or beck
B. Jigger
C. Package machine
D. Beam machine
List II
1. yarn wound on perforated cones or cheeses
2. fabric in rope form, moved by an overhead reel
3. fabric wound on a perforated beam
4. fabric open width, wound from roll to roll
Your Answer : (Not Answered)
Correct Answer : D
Correct answer: A-2, B-4, C-1, D-3
Four machines and four presentations of the goods. A winch moves fabric in rope form over an overhead reel. A jigger passes fabric open width from one roll to the other through a shallow trough. A package machine dyes yarn wound on perforated cones or cheeses. A beam machine dyes fabric wound on a perforated beam. The form of the substrate is what decides the machine, as the last item in this topic says.
State whether the following is true or false.
Hot mercerising is used in some modern ranges despite the lower swelling.
Your Answer : (Not Answered)
Correct Answer : D
Correct answer: True
Hot mercerising swells the fibre less, so the effect on lustre is smaller, but the hot caustic penetrates a fabric far faster and more evenly - particularly a heavy or tightly constructed one, and one that has not been fully prepared. Where uniformity matters more than maximum lustre, and where the range must run quickly, the trade is worth making.
Match each effect of mercerisation with what causes it.
List I
A. Increased lustre
B. Higher dye uptake
C. Increased strength
D. Dimensional stability
List II
1. better alignment of the cellulose chains
2. the round, smooth fibre cross-section developed
3. shrinkage taken up under the applied tension
4. greater accessibility of the swollen cellulose
Your Answer : (Not Answered)
Correct Answer : B
Correct answer: A-2, B-4, C-1, D-3
Four benefits from three structural changes. The convoluted, flattened cotton fibre swells into a round smooth cylinder that reflects light directionally, which gives the lustre. The swollen cellulose is more accessible to dye, which raises the uptake. The chains become better aligned along the fibre axis, which raises the strength. And the shrinkage is taken up under tension during the process, so the finished fabric is dimensionally stable afterwards.
Sodium silicate is added to a peroxide bleach bath as
Your Answer : (Not Answered)
Correct Answer : C
It moderates the release of active oxygen and also sequesters some metal ions. Its drawback is silicate deposits on machinery and fabric, which is why organic stabilisers have been developed. Silicate scale is a maintenance burden.
Consider the following statements about peroxide bleaching.
1. The perhydroxyl ion is the active bleaching species.
2. A stabiliser is needed to control the rate of decomposition.
3. Higher pH always gives a better result.
Your Answer : (Not Answered)
Correct Answer : B
Correct answer: 1 and 2 only
Statements 1 and 2 are correct: the perhydroxyl ion is the bleaching species, and a stabiliser is needed because peroxide otherwise decomposes faster than it bleaches. Statement 3 is wrong in the way it is put - raising the pH increases the perhydroxyl concentration but also accelerates decomposition, so there is an optimum band around pH 10.5 to 11, above which the peroxide is spent uselessly and the fibre is attacked.
State whether the following is true or false.
Weight loss on scouring cotton can be used as a check on the process.
Your Answer : (Not Answered)
Correct Answer : C
Correct answer: True
Because the loss corresponds to the impurities removed, and cotton’s natural impurity content is fairly consistent, weighing the fabric before and after gives a direct check on whether the scour has gone far enough - or too far. A figure well below the expected range means an incomplete scour, and one well above it means the cellulose is being degraded.
Assertion (A): A desizing stage is always followed by thorough washing.
Reason (R): The size is only broken into soluble fragments and must still be washed out of the cloth.
Your Answer : (Not Answered)
Correct Answer : A
Correct answer: Both A and R are true, and R is the correct explanation of A
Both are true and the reason gives the necessity. Desizing is a solubilisation rather than a removal - nothing leaves the cloth until it is washed out. Poor washing is a common source of unlevel dyeing, since the residual dextrins remain on the fibre and interfere with the dye reaching it.
Oxidative desizing with a persulphate or peroxide is chosen when
Your Answer : (Not Answered)
Correct Answer : B
The oxidant attacks size of any kind, which suits a commission finisher receiving cloth of unknown history. The risk is that it can attack the cellulose too if the conditions are not controlled. Commission finishers meet this situation often.
State whether the following is true or false.
Water quality affects the reproducibility of a shade from batch to batch.
Your Answer : (Not Answered)
Correct Answer : A
Correct answer: True
Hardness, iron, alkalinity and dissolved solids all affect how a dye behaves - the exhaustion, the shade and the fastness - so the same recipe in different water gives a different result. That is why a mill measures its water and treats it to a specification rather than accepting whatever the supply delivers, and why a change of borehole or season can shift shades unaccountably.
All of the following remove or control hardness EXCEPT
Your Answer : (Not Answered)
Correct Answer : C
Correct answer: raising the temperature of the bath
Heating makes hardness worse rather than better: temporary hardness precipitates as scale as the bicarbonate decomposes, which is exactly the deposit to be avoided. The other three are genuine remedies - sequestering holds the ions in solution, lime soda precipitates them, and ion exchange removes them onto a resin.
Consider the following statements about expressing hardness.
1. It is usually quoted as calcium carbonate equivalent.
2. Several national degree scales exist and differ from one another.
3. A hardness figure is meaningful without stating its unit.
Your Answer : (Not Answered)
Correct Answer : D
The first two are correct. The third is exactly the trap, since French, German and English degrees are all different and a bare number can be wrong by a factor of two. Every specification should name its scale explicitly.
Assertion (A): Temporary hardness is the more troublesome kind in a boiler.
Reason (R): Bicarbonates decompose on heating and deposit scale directly on the heated surfaces.
Your Answer : (Not Answered)
Correct Answer : C
Both are true and the reason gives the mechanism: the scale forms exactly where the heat transfer occurs, so it insulates the surface and can lead to overheating of the metal. Feed water treatment is the standard defence.
Marks
Total number of questions : 20
Number of answered questions : 0
Number of unanswered questions : 20