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Milling of Cereals Questions and Answers

71.

Energy required to grind from 4 mm, predicted by three laws.

Final size (mm)Kick (kWh/t)Bond (kWh/t)Rittinger (kWh/t)
2.05.56.23.0
1.011.112.09.0
0.516.619.021.0
0.2522.229.045.0

What do the three predictions show as the final size falls?

Answer: C

Correct answer: Rittinger rises steepest and overtakes

At 2 mm Rittinger predicts the lowest of the three, but by 0.25 mm it predicts 45 kWh/t against Kick’s 22. Its energy is proportional to the new surface created, which goes as the reciprocal of particle size, so it climbs far faster than Kick’s logarithmic form as the product gets finer. This is exactly why Kick suits coarse crushing and Rittinger fine grinding.

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72.

Break and reduction roll settings in a wheat mill.

PassageRoll surfaceDifferentialPurpose
First breakFluted2.5:1Open the kernel
Third breakFluted4:1Scrape endosperm from bran
First reductionSmooth1.25:1Grind semolina
Fourth reductionSmooth1.25:1Grind to fine flour

Why do the break passages use a much higher differential than the reduction passages?

Answer: D

Correct answer: Shear is needed to open the kernel

A differential means the two rolls turn at different speeds, so the material is torn rather than merely squeezed. That shearing action is what splits the kernel open and scrapes the endosperm off the bran without pulverising the bran itself. Reduction rolls have no bran to work around; they grind clean semolina, for which compression at nearly equal speeds is sufficient.

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73.

Effect of degree of milling on white rice.

Bran removed (per cent)Yield of white rice (per cent of brown)AppearanceKeeping quality
496DullPoor
892GoodGood
1288Very whiteGood
1684Very whiteGood

Which degree of milling represents the best compromise?

Answer: A

Correct answer: 8 per cent

Read across the four rows. Four per cent leaves the rice dull with poor keeping quality, so it is inadequate. Eight per cent achieves good appearance and good keeping at 92 per cent yield. Beyond that the extra whitening buys only a marginally whiter grain while the yield falls to 88 and then 84 per cent - a real loss of saleable rice for no gain in keeping quality.

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74.

Assertion (A): Wheat is tempered with water before milling.

Reason (R): Damp bran peels away in flakes while the endosperm becomes more friable.

Select the correct answer from the options below.

Answer: B

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason gives the mechanism, which works on the two tissues in opposite directions. Water toughens the bran so that it peels in flakes rather than shattering into the flour, and it makes the endosperm more friable so that it releases cleanly. That difference in response is exactly what allows the two to be separated, so tempering is not a preliminary but the basis of the whole process.

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75.

Assertion (A): Break rolls run at a much higher differential than reduction rolls.

Reason (R): Shear is needed to open the kernel and scrape endosperm from the bran.

Select the correct answer from the options below.

Answer: C

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason is the purpose. A differential of two and a half to four to one makes the faster roll tear past the slower, shearing the kernel open and scraping endosperm from the bran. Reduction rolls run at about 1.25 to 1 because they are grinding clean semolina, where compression suffices and shear would only produce excess fine flour and starch damage.

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76.

Assertion (A): Purifiers are essential to producing low-ash flour at commercial extraction.

Reason (R): A bran flake and a semolina particle of the same size cannot be separated by a sieve alone.

Select the correct answer from the options below.

Answer: D

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason states the difficulty a purifier exists to solve. A sieve classifies by size alone, and a bran flake can be exactly the same size as a semolina granule. What differs is density and aerodynamic behaviour, so the purifier passes the stock over a sieve in a rising air current and lifts the light flakes away. Without it, low-ash flour at commercial extraction is not attainable.

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77.

Assertion (A): Head rice yield can be restored by careful adjustment of the whitening machines.

Reason (R): Fissures formed during drying cause much of the breakage seen in milling.

Select the correct answer from the options below.

Answer: A

Correct answer: A is false but R is true

The reason is true and it is precisely why the assertion fails. Most breakage originates in fissures formed during drying, before the paddy reaches the mill, and a fissured kernel will break under any pressure sufficient to remove the bran. Reducing whitening pressure limits further damage but cannot restore a yield that was lost at the drying yard.

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78.

Assertion (A): Maize is degerminated before grinding.

Reason (R): The germ is large and rich in oil that would turn the meal rancid.

Select the correct answer from the options below.

Answer: B

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason gives the whole justification. The maize germ is large and contains most of the kernel’s oil, which oxidises rapidly once ground and makes the meal rancid within weeks. Removing it before grinding both extends the shelf life of the meal and yields the germ intact as a valuable oil-bearing by-product.

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79.

Assertion (A): Rittinger's law predicts higher energy than Kick's law for fine grinding.

Reason (R): Rittinger makes energy proportional to the new surface created.

Select the correct answer from the options below.

Answer: C

Correct answer: Both A and R are true, and R is the correct explanation of A

Both are true and the reason is the mechanism. Rittinger makes energy proportional to the new surface created, and surface area goes as the reciprocal of particle size, so the predicted energy rises steeply as the product gets finer. Kick’s law depends only on the ratio of sizes and rises logarithmically, so the two diverge widely at fine sizes.

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80.

Assertion (A): Raising the extraction rate improves the grade of the flour.

Reason (R): Higher extraction brings fractions nearer the bran into the flour stream.

Select the correct answer from the options below.

Answer: D

Correct answer: A is false but R is true

The reason is true and it is exactly why the assertion is false. Raising extraction pulls in fractions from nearer the bran, which are richer in mineral matter and darker, so ash rises and colour worsens - the grade falls rather than improves. What rises is the yield, and the miller trades one against the other.

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