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Thermal Energy Audit Questions and Answers

Answer: C

Fifteen per cent failed is normal for a plant without a survey programme, and the fuel wasted usually repays the work within months. Instituting the routine matters as much as the immediate replacement, since traps fail continually.

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Answer: D

Twelve per cent oxygen corresponds to well over double the stoichiometric air, so a large mass of nitrogen and surplus oxygen is being heated and discarded. Trimming it toward two or three per cent is usually the single largest saving on such a furnace.

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Answer: A

An audit exists to produce recommendations, and a single efficiency figure supports none, whereas a loss breakdown points straight at the excess air or the blowdown. That diagnostic value is exactly why the extra measurement is worth making.

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Answer: B

More recovery is indeed worth more, but below the acid dew point sulphuric acid condenses and destroys the recovery surfaces, so the cooling must stop above it. The reason is sound and the conclusion drawn from it is not.

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Answer: C

The stored heat lost on every shutdown is a large share of a batch furnace's fuel, and a low mass lining reduces it substantially. Dense refractory resists abrasion and impact far better, which is why it survives in continuous and heavily worked furnaces.

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Answer: D

Air always carries some water vapour, which is heated and discharged, and it appears as a small loss head of a few tenths of a per cent. Fan power, chemicals and depreciation are all outside the thermal boundary of the calculation.

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