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Cost Estimation Questions and Answers

21.

Works or factory cost is the prime cost plus

Answer: A

Correct answer: factory overhead

\[ \mathrm{Works\ cost} = \mathrm{prime\ cost} + \mathrm{factory\ overhead}. \] The build-up adds one layer of overhead at each stage - factory, then administration, then selling - and the profit last of all. Keeping the order straight is most of what these definitions require.

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Answer: C

Correct answer: selling and distribution overhead

\[ \mathrm{Total\ cost} = \mathrm{cost\ of\ production} + \mathrm{selling\ and\ distribution}. \] The cost of production already includes factory and administration overhead, so the only layer left to add is the cost of getting the product to the customer.

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Answer: D

Correct answer: profit margin

Total cost is the last of the cost figures, and the selling price is what is charged for the item - so what separates them is the profit. Every overhead has already been absorbed by this point, which is why adding one of them again is the error the distractors offer.

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Answer: A

Labour hours, machine hours or direct labour cost serve as the base, and the rate then loads overhead onto each job in proportion to that base. Choosing a base that genuinely drives the overhead is what makes the absorption meaningful.

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Answer: B

Set-ups, inspections and material movements are identified as cost drivers, and products are charged for the drivers they actually consume. A low-volume product with frequent set-ups is thereby shown to cost far more than a blanket labour-hour rate suggested.

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Answer: C

Correct answer: operation, maintenance and disposal over the whole life

First cost is what it takes to acquire; life cycle cost adds everything the asset will consume before it is disposed of, and the cost of disposing of it. For plant with a long life the running costs commonly exceed the purchase price several times over, which is why selection on first cost alone so often costs more.

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28.

A plant of 100 tonnes a day capacity cost 10 million. By the six-tenths rule a 200 tonne plant would cost about

Answer: D

Correct answer: 15.2 million

The six-tenths rule scales cost with capacity raised to the power 0.6: \[ 10 \times 2^{0.6} = 10 \times 1.516 = 15.2\ \mathrm{million}. \] Doubling the capacity costs about half as much again rather than twice as much, which is the economy of scale the rule expresses.

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29.

For that same plant, the cost per tonne of daily capacity has fallen from 100 000 to about

Answer: A

Correct answer: 75 800

\[ \frac{15{,}157{,}000}{200} = 75{,}800\ \mathrm{per\ tonne\ of\ daily\ capacity}, \] against 100,000 for the smaller plant. The unit cost has fallen by about a quarter, and that fall is the whole practical consequence of the exponent being below one.

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30.

A plant costing 5 million when the cost index stood at 400 would cost, at an index of 600, about

Answer: B

Correct answer: 7.5 million

\[ 5 \times \frac{600}{400} = 7.5\ \mathrm{million}. \] A cost index carries a historical cost forward to today’s prices, and the ratio is of the new index to the old. Inverting it gives 3.33, which is offered here - the check is that a rising index must give a rising cost.

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