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Ferrous Alloys Questions and Answers

1.

Galvanized iron refers to iron coated with:

Exam Year(s)

Northern Coalfields Limited - 2020, NCL Technician - 2020,

Answer: B

Galvanized iron is iron coated with zinc.

Galvanizing, usually by dipping the iron or steel in molten zinc, protects it from rusting in two ways: the zinc layer seals the surface, and because zinc is more reactive than iron it corrodes sacrificially in preference to the iron even where the coating is scratched.

Iron coated with tin is tin plate, used for food cans. Chromium is applied by electroplating for a hard, bright finish. Germanium is a semiconductor element and is not used as a protective coating.

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2.

Match the following:

Machine ComponentsMaterial used
A. Machine tool bed1. Forged used
B. Machine tool spindle2. HSS
C. Cutting tool3. Bronze
D. Worm wheel4. Cast iron

Exam Year(s)

Northern Coalfields Limited - 2020, NCL Technician - 2020,

Answer: D

The correct matching is A-4, B-1, C-2, D-3.

  • Machine tool bed: cast iron (4), for its damping and stability.
  • Machine tool spindle: forged steel (1), for strength and toughness under bending and torsion.
  • Cutting tool: HSS, high speed steel (2).
  • Worm wheel: bronze (3), which runs well against a hardened steel worm with low friction and wear.

Option B makes the spindle bronze and the worm wheel forged, the reverse of practice. Option C gives the bed forgings and the tool bronze. Option A uses bronze twice and leaves forging out.

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