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Casting Defects and Inspection Questions and Answers

1.

In relation to metal casting defects, match the following

DefectDescription
PDrossIShallow blow found on a flat casting surface
QScabIILighter impurities appearing on the top surface of a casting
RScarIIIA rough, thin layer of metal, protruding above the casting surface, on top of a thin layer of sand

Exam Year(s)

GATE ME - 2026,

Answer: A

The correct matching is P-II, Q-III, R-I.

Dross consists of lighter impurities, oxides and slag, that float and appear on the top surface of a casting (II). A scab is a rough, thin layer of metal protruding above the casting surface over a thin layer of sand, where the mould face has lifted and metal has run behind it (III). A scar is a shallow blow found on a flat casting surface (I).

Every other option assigns at least one of these definitions to the wrong defect; for example, describing dross as a rough metal layer over sand confuses it with a scab.

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