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Machining and Cutting Tools Questions and Answers

41.

Match the following:-

List-IList-ll
A. Chatter1. Too high feed
B. Poor surface finish2. Lack of rigidity in fixtures,bar or workpiece
C. Cutter burrs3. High cutting load
D. Built-up edge formation4. Radial relief too great
5. Not enough lubricant

Exam Year(s)

Northern Coalfields Limited - 2020, NCL Technician - 2020,

Answer: B

The correct matching is A-2, B-1, C-3, D-5.

  • Chatter: lack of rigidity in fixtures, bar or workpiece (2), which lets the cutter and work vibrate.
  • Poor surface finish: too high a feed (1), which leaves deep feed marks.
  • Cutter burrs: a high cutting load (3), which pushes material over the edges instead of shearing it cleanly.
  • Built-up edge formation: not enough lubricant (5), so chip material welds onto the tool face.

Chatter is a rigidity fault, which rules out options C and D. Between A and B, built-up edge is the classic result of poor lubrication, which settles it as B. Item 4, too great a radial relief, is the unused distractor.

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42.

Which one of the following is correct Taylor’s tool life expression?

Exam Year(s)

Northern Coalfields Limited - 2020, NCL Technician - 2020,

Answer: B

Taylor's tool life equation is vTn = C.

Here v is the cutting speed, T the tool life, n an exponent that depends mainly on the tool material (about 0.1 to 0.15 for HSS, 0.2 to 0.5 for carbides) and C a constant, equal to the cutting speed that gives a tool life of one minute. Raising the speed shortens tool life steeply.

The other forms put the exponent on the wrong quantity or swap the variables round: in Tvn = C and Cvn = T the power belongs to the speed, which does not match Taylor's empirical result. Since one option is correct, 'None of these' is wrong.

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