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Threshing and Shelling Questions and Answers

51.

Consider the following pairs of machine and what it separates:

Thresher - Grain from the head and straw

Maize sheller - Kernels from the cob

Groundnut decorticator - Kernels from the shell

Straw walker - Grain from chaff

How many of the pairs given above are correctly matched?

Answer: C

Correct answer: Only three

Three pairs are right. A thresher separates grain from the head and straw, a maize sheller separates kernels from the cob, and a groundnut decorticator separates kernels from the shell.

The fourth is wrong. Straw walkers separate grain from straw, shaking the straw so that trapped grain falls through. Separating grain from chaff is the cleaning shoe's work, using sieves and an air blast - a different mixture handled at a different stage.

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52.

Consider the following pairs of performance measure and its definition:

Threshing efficiency - Proportion of grain detached

Cleaning efficiency - Proportion of clean grain at the outlet

Specific energy - Energy consumed per tonne of grain

Capacity - Cylinder speed in metres per second

How many of the pairs given above are correctly matched?

Answer: D

Correct answer: Only three

Three pairs are right. Threshing efficiency is the proportion of grain detached, cleaning efficiency the proportion of clean grain at the outlet, and specific energy the energy consumed per tonne of grain.

The fourth is wrong. Capacity is the throughput of the machine, in tonnes per hour. Cylinder speed in metres per second is a setting, not a measure of output, and two machines running at the same peripheral speed may have quite different capacities.

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53.

Three of the following are threshing actions. Which is not?

Winnowing

Impact

Rubbing

Stripping

Answer: A

Correct answer: Winnowing

Winnowing is a cleaning action, not a threshing one. It uses an air stream to carry away chaff and light material after the grain has already been detached, and in a thresher it is the cleaning shoe's business.

The other three are the actions by which grain is separated from the head: impact, as a spike-tooth cylinder strikes the crop; rubbing, as a rasp-bar drags the mat against the concave; and stripping, as remaining grain is pulled from the heads while the mat is carried round.

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54.

Three of the following raise grain damage. Which reduces it?

Opening the concave clearance

Raising cylinder speed

Closing the concave clearance

Threshing very dry grain

Answer: B

Correct answer: Opening the concave clearance

Opening the concave gives the mat more room, so it is compressed and rubbed less severely and fewer grains are cracked. It is the standard first move when damage is too high.

The other three all raise damage: a higher cylinder speed increases impact energy with the square of the speed, closing the concave works the mat harder, and very dry grain is brittle and cracks under treatment it would tolerate at a higher moisture.

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55.

Three of the following are loss terms measured on a thresher. Which is not a loss?

Cleaning efficiency

Unthreshed loss

Separation loss

Blown loss

Answer: C

Correct answer: Cleaning efficiency

Cleaning efficiency is a performance measure - the proportion of the delivered stream that is clean grain. A high figure is good, whereas every loss term is something to be minimised.

The other three are genuine losses: unthreshed grain still attached to the head, separation loss leaving with the straw, and blown loss carried out by the cleaning fan. Together with breakage they account for everything that fails to arrive in the grain tank sound and whole.

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56.

Three of the following handle the grain and straw together. Which handles grain and chaff?

Cleaning shoe

Cylinder

Concave

Straw walkers

Answer: D

Correct answer: Cleaning shoe

The cleaning shoe handles grain and chaff. By the time material reaches it the straw has been removed by the walkers, so what remains is grain mixed with chaff, short straw and dust, which sieves and an air blast then separate.

The other three all work on grain and straw together: the cylinder and concave thresh the whole crop mat, and the straw walkers shake the straw to release the grain caught in it. Each stage handles a progressively cleaner mixture.

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57.

Three of the following would be adjusted when a crop threshes poorly. Which would not normally be touched?

The grain tank capacity

Cylinder speed

Concave clearance

Feed rate

Answer: A

Correct answer: The grain tank capacity

Grain tank capacity is fixed by the machine's construction and has nothing to do with how well a crop threshes. It determines how often the tank must be emptied, not what happens in the cylinder.

The other three are the operator's working adjustments: cylinder speed and concave clearance together set how hard the crop is worked, and feed rate determines the thickness of the mat. Between them they account for almost every threshing problem that can be corrected in the field.

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58.

A thresher delivers a clean sample but a check behind the machine shows a great deal of sound grain in the chaff.

Which adjustment addresses the problem?

Answer: B

A clean sample together with grain in the chaff is the signature of an over-strong blast. Slowing the fan keeps the grain in the machine, at the cost of a slightly dirtier sample that the sieve setting can then address.

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59.

A paddy crop destined for seed is being threshed and germination tests are failing.

Which change is most appropriate?

Answer: C

Correct answer: Reduce speed and open the concave

Failing germination means the embryo is being damaged, and both principal adjustments should be backed off together: a lower cylinder speed reduces the impact energy, which falls with the square of the speed, and a wider concave works the mat less severely.

Some grain will be left unthreshed as a result, and that is the right trade for seed - unthreshed grain can be recovered by a second pass, whereas a damaged embryo cannot be repaired. Closing the concave or raising speed would make matters considerably worse.

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60.

An operator increases the feed rate to a thresher to raise output and finds that both unthreshed grain and grain in the straw increase.

What has happened?

Answer: D

Correct answer: The mat has become too thick for grain to reach the concave or shake free

Both losses rising together is the signature of overloading. A thick mat means grain in its middle never reaches the concave to fall through, so unthreshed loss rises, and the same thick mat on the walkers holds grain in the straw, so separation loss rises too.

Nothing was adjusted except the feed rate, so the cylinder speed and concave clearance are unchanged. This is why capacity claims must always be read alongside loss figures - a machine can be pushed to any throughput if the grain recovered is not counted.

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