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Aircraft Structural Components Questions and Answers

91.

Match each construction method in List I with its characteristic advantage in List II.

List I

A. Riveted skin-stringer

B. Integrally machined panel

C. Honeycomb sandwich

D. Composite laminate

List II

1. No fastener holes and a smooth surface

2. Inspectable and repairable fastener by fastener

3. Tailored stiffness with a high specific strength

4. Very high bending stiffness for its weight

Select the correct match.

Answer: C

No one method dominates, which is why a modern airframe uses all four in different places. The choice at each location follows from whether stiffness, strength, inspectability or cost is the governing consideration there.

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Answer: D

Airframe layout is the discipline of load paths: wherever a concentrated load enters a thin shell, a fitting or a heavy frame appears to spread it, and wherever a path is interrupted, weight follows. Everything else, material choice included, is subordinate to getting those paths right.

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93.

A cut-out such as a passenger door in a pressurised fuselage requires local reinforcement because

Answer: A

Removing skin interrupts both the hoop and the shear paths, so the load must divert round the opening and concentrates sharply at its corners. Heavy edge members, doublers and generously radiused corners are the standard treatment, and square corners have caused fatal accidents.

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Answer: B

A sharp corner produces a severe local stress peak in a pressurised shell, and the early Comet failures made the consequence unmistakable. Rounding the corner spreads the flow of stress and raises the fatigue life by orders of magnitude.

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Answer: C

The doubler restores the section that the opening removed, in the region where the load must flow round it. Sizing it is a balance: too little and the corner stress stays high, too much and the stiffness discontinuity simply moves the problem to the doubler's own edge.

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96.

A fuselage cut-out is \( 1.0 \) m long in a shell carrying a shear flow of \( 90 \) kN/m. The total shear load to be diverted round it is

Answer: D

The flow acts over the length of the opening, so \( 90 \times 1.0 = 90 \) kN must find another path. Spreading that load into the surrounding structure without a large local stress peak is what the edge members and doublers are sized to do.

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97.

Assertion (A): Window and door corners in a pressurised fuselage are generously radiused.

Reason (R): A sharp corner produces a severe stress concentration in a shell under hoop tension.

Select the correct answer from the options below.

Answer: A

Both are true and the second is the reason for the first. The lesson was learned at considerable cost with the early Comet, whose near-square cut-out corners initiated fatigue cracks that led to the loss of the aircraft. Corner radii are now a fundamental design rule.

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98.

Consider the following statements about cut-outs in a pressurised fuselage:

1. The load carried by the removed skin must pass around the opening.

2. Corners are radiused to reduce the stress concentration.

3. A doubler can be made arbitrarily thick with no penalty.

Which of the statements given above is or are correct?

Answer: B

The first two are correct. The third ignores the catch: an over-thick doubler creates a sharp stiffness discontinuity at its own edge, and the fatigue problem simply relocates there. Doubler sizing is a balance rather than a maximisation.

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Answer: C

Correct answer: The cabin pressure is locally higher at an opening

Pressure is uniform throughout the cabin; an opening does not raise it locally. The real difficulties are all structural: the load carried by the removed material must divert around the opening, that diversion concentrates stress at the corners, and the surrounding structure needs local reinforcement to carry it - which is why doors and windows have rounded corners and heavy surrounding frames.

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100.

Match each cut-out design measure in List I with the problem it addresses in List II.

List I

A. Generous corner radius

B. Doubler plate

C. Heavy edge member

D. Tear strap beyond the opening

List II

1. Restoring the section the opening removed

2. The stress concentration at the corner

3. Arresting a crack that starts at the cut-out

4. Carrying the diverted load along the edge of the opening

Select the correct match.

Answer: D

The four measures work together rather than separately: the radius lowers the peak, the doubler and edge member carry the diverted load, and the tear strap accepts that a crack may still start and confines it when it does.

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